Measurements · Particulate Matter

Particle Count (by size)

Also known as particle counter, particle number concentration, airborne particle counting

Airborne particle number concentration counted in discrete size bins (e.g. 0.3–10 µm); used for cleanrooms and aerosol characterization.

Schedule a callConfigure Particle Count (by size) Monitoring

What it is

What is particle count?

Particle count measures how many airborne particles are present per unit volume of air, resolved into size channels rather than converted into a mass concentration. Instead of asking "how many micrograms of dust," it asks "how many particles, and how big," and typically reports counts in size bins such as 0.3, 0.5, 1, 5, and 10 microns. This number-based view is the language of cleanliness: it is how cleanrooms, controlled environments, and precision-manufacturing spaces are specified, classified, and verified, because in those settings a handful of small particles can ruin a product long before they add up to any measurable mass.

Where PM metrics report the weight of particulate, particle count reports its population. The two can diverge sharply, since the tiniest particles dominate by number but barely register by mass.

Health and operational effects

In most particle-count applications the concern is contamination rather than health. In semiconductor, pharmaceutical, medical-device, optics, and aerospace manufacturing, a single particle landing in the wrong place can cause a defect, so the count of fine particles is a direct measure of process risk and yield. Particle counting also underpins HEPA filtration validation and filter-leak detection, and, because it resolves the finest particles that mass-based instruments understate, it is increasingly used to study exposure to them.

For cleanroom operators the count is not merely informative but contractual: the room's certified class, and its right to run, depend on staying within the per-channel limits.

Limits

Particle Count (by size) Limit Values

The published values, by averaging period; each links to the standard that sets it.

ISO Class 5 primary engineering control, ≥0.5 µm

ISO Class 7 buffer room, ≥0.5 µm

ISO Class 5, ≥0.5 µm

ISO Class 6, ≥0.5 µm

ISO Class 7, ≥0.5 µm

  • ASHRAE TC 9.9 3520000 particles/m³: the white space, per ISO 14644-1

Particle count is reported as a number of particles per unit volume, channel by channel. Cleanroom cleanliness is expressed through the ISO 14644-1 classes (Class 1 to 9), with the older US Federal Standard 209E classes still in common use; each class sets a maximum count for each particle size. The applicable class limits appear in the table on this page, and classification requires the counts at every sampling location to meet the limit for the relevant channels: a single point can fail a room.

Methods and guidance

How it is measured

How Particle Count (by size) Is Measured

Optical particle counters (OPC) are the standard instrument: they draw a metered sample of air through a focused laser beam and count and size each particle from the pulse of light it scatters. For classified cleanrooms the counter itself must meet ISO 21501-4, the calibration standard that governs sizing accuracy and counting efficiency, and the room is then assessed against the ISO 14644-1 class limits. Accurate sample flow, and isokinetic sampling where the air is moving, are essential so that the metered volume and the particle population are represented correctly.

Built into Aethair PRO and Aethair IAQ2

Measured by the monitor's own sensors, calibrated before it ships: nothing to add.

An instrument on Thiamis1

A third-party instrument connected to a Thiamis gateway, reporting into the same Environet account.

Placing particle counters

Sampling follows a defined scheme rather than convenience: ISO 14644-1 sets the number and position of sampling points according to the area of the cleanroom, spread to represent the whole space at working height. Probes are placed at critical process points and at the face of HEPA filters for leak testing, with isokinetic inlets where airflow is directional. Classification also distinguishes the "at-rest" and "operational" states, so it matters whether people and processes are running when the count is taken.

Every device and option that measures Particle Count (by size) 3

Device / optionTypeBase platformMeasures
Aethair PRO built-in sensors
Built-in sensors
Aethair PRO
Aethair IAQ built-in sensors
Built-in sensors
Aethair IAQ
Particles Plus · Particles Plus 5301, Particles Plus 5301-AQM1, Particles Plus 5301-AQM2…
Particulate & Dust Monitors
Thiamis

Configure Particle Count (by size) Monitoring

Where it is monitored

Solutions That Monitor Particle Count (by size)

Each one links to the solution page showing what that industry measures it for.

Article Library

Reading on Particle Count (by size)

All articles

Related

Questions

Particle Count (by size) FAQ

What is the difference between particle count and PM mass concentration?

Particle count reports the number of particles per volume, split by size, while PM reports their combined weight in µg/m³. The two answer different questions: count is about how many particles there are, which matters for contamination, whereas mass is about how much material, which matters for health exposure. Because fine particles are light, a space can have a high count but a low mass, or the reverse.

What is ISO 21501-4, and how do cleanroom classes work?

ISO 21501-4 is the calibration standard that optical particle counters must meet to size and count particles reliably. Cleanroom cleanliness is then classified under ISO 14644-1, which sets a maximum particle count per size channel for each class from 1 to 9. The counts are taken at a defined set of locations, and every one must stay within the class limit.

Why count particles by size rather than in total?

Different processes care about different sizes: a sub-micron particle that is harmless in one setting is a fatal defect in a semiconductor fab. Resolving the count into channels shows which sizes are present and lets each be compared against its own class limit. A single total count would hide that detail.

How do I monitor particle count?

The Aethair family includes built-in particle counting by size channel for continuous, size-resolved monitoring of a space. For formal cleanroom classification to ISO 14644-1, a Thiamis gateway can carry an ISO 21501-4 certified optical particle counter with the required sampling regime. Use the configurator to combine particle count with PM and the other parameters your environment needs.

Monitor Particle Count (by size) on the Record

Schedule a callConfigure Particle Count (by size) Monitoring All parameters

A 30-minute call: you tell us about your application, then we demo the solution for it.