Aethair solutions

Cabin Air Quality Monitoring for Mining and Heavy Equipment

Real-Time Cabin Air Monitoring for Mining, Construction, and Transportation Fleets

Aethair PRO continuously measures the air inside the cab (PM1, PM2.5, PM10, CO₂, cab pressure, CO, VOCs, temperature, and humidity), so a fleet can verify the ISO 23875 requirements for its operator enclosures, protect operators and passengers, and reduce the downtime a failing filter causes. Across haul trucks, heavy construction machinery, and rail cabs, Noesis AI analysis flags any cab whose air quality is deteriorating, and Aethair Reports documents the whole fleet.
+400 ppmmax CO₂ over ambient
≥ 20 Pacab pressurization
1monitor per cab

Schedule a ConsultationBuild a Configuration

An Aethair PRO mounted inside the operator cab of a mining machine, beside the window.
Aethair PRO in a mining cab
Cabin air quality monitoring status for a fleet of mining vehicles.

Why it matters

Why Cabin Air Quality Monitoring Matters

Operators of mining vehicles, heavy construction equipment, agricultural and forestry machinery, and transportation fleets spend their shifts surrounded by dust, diesel exhaust, and other contaminants. The cab's filtration and pressurization are what keep them out, and when those fail, the result is fatigue, lost productivity, and long-term health risk. Continuous monitoring in the cab shows whether they are working:

  • ISO 23875 verification: the CO₂, particulate, and pressurization the standard sets for an operator enclosure, measured in the cab while the machine works.
  • Operator health and safety: particulate and gas building up in the cab, flagged in real time.
  • Filtration and pressurization faults: a loaded filter or a failed seal, seen across the whole fleet.
  • Maintenance and ESG reporting: data and reports that target filter changes and document conditions for the fleet.

What to measure

The Cab Panel, and the Mine Around It

Inside the cab, ISO 23875 sets the numbers. Outside it, the mine's own hazards and limits apply.

In the cab (ISO 23875):

RequirementISO 23875:2021, clause 4.1
CO₂Sustained level no more than 400 ppm above ambient CO₂
Respirable particulate≤ 25 µg/m³ at the start and end of the standard's decay test, with a decay time of 120 s at most
PressurizationSustained ≥ 20 Pa with the machine's electrical system on, and no more than 200 Pa

CO₂ is the ventilation check: with the pressurizer bringing in enough outside air, it stays close to ambient. The respirable particulate figure is a test result (the standard's decay test), so in daily operation Aethair PRO's PM2.5 and PM10 are the filtration signal, and a rise shows a cab losing its protection. Cab pressure is what keeps unfiltered air out, and the differential-pressure cartridge tracks it. Gases outside the cab are outside ISO 23875's scope, but diesel exhaust is not outside the operator's lungs, which is why CO is the usual addition. ISO 23875 was written for mining, but its design and test requirements are meant to apply to fixed and mobile operator enclosures alike. Besides these performance numbers, it sets requirements for the enclosure's monitoring devices, including a CO₂ operator notification system. Source: ISO 23875:2021, introduction, clauses 1 and 4.1.

Around the cab (the mine panel): the mine's own hazards, outside ISO 23875's scope, with the limits that apply to them.

For worker health, respirable dust (PM4) and crystalline silica are central (silicosis remains a defining occupational disease of mining), alongside noise. For atmosphere and gas safety, carbon monoxide, nitrogen dioxide, methane, oxygen, and combustible gas (LEL) cover the mine-gas and confined-working hazards, with WBGT heat stress in hot deep workings. At the boundary, PM10 with wind speed and direction manages the community dust impact and attributes exceedances to on-site activity. The exact set depends on whether the operation is surface or underground and on the mineral being worked.

At the surface boundary of a mine or quarry, PM10 is the parameter that governs the operation's dust impact on neighboring communities. Real-time PM10 monitoring with wind speed and direction detects dust drifting off-site, attributes it to on-site activity rather than an external source, and triggers suppression before a boundary limit is exceeded. This is a routine condition of most operating permits.

PM10: sensors, units, and every standard
25 µg/m³ Decay test, start and end · ISO 23875

The setup

How a Cabin Monitoring Setup Works

One monitor per cab, so the count follows the fleet.

An Aethair PRO goes in each operator cab. Its built-in particle sensor covers PM, a CO₂ cartridge in one gas socket covers ventilation, and the differential-pressure cartridge in the expansion socket covers pressurization, which leaves the second gas socket for CO or another gas the operation needs. Cartridges come pre-calibrated and swap without recalibration, and the monitor reports over its own 4G LTE, so there is no site network to join.

Recommended

best match
4 of 4 covered · 1 monitor
  1. Aethair PRO

    Industrial monitor for indoor and outdoor sites. Built-in sensors cover the essentials, and hot-swappable gas sensor cartridges and a differential-pressure option add more.

    Built-inPM10PM2.5

    Gas 1

    Aethair CO₂ (dual NDIR)

    Carbon Dioxide (CO₂)

    Dual-thermopile NDIR (non-dispersive infrared) sensing measures CO₂ with no chemical consumables, for…

    Also fits: Aethair CO₂ (self-calibrating NDIR)

    Gas 2

    Free: one more gas sensor cartridge

    MultiSense

    Free: a MultiSense, stock or built to order

    Expansion

    Aethair Diff. Pressure

    Differential Pressure

    A gauge sensor reads 0–10 kPa, with the higher-pressure side connected to its port.

    Also measures 11 more
    Dew PointHeat IndexRelative HumidityIlluminance / LightParticle Count (by size)PM1Total PM / Mass Conc.Barometric PressureEquivalent Continuous Level (Leq)Sound Pressure Level (SPL)Air Temperature

Recommended

best match
5 of 5 covered · 1 monitor
  1. Aethair PRO

    Industrial monitor for indoor and outdoor sites. Built-in sensors cover the essentials, and hot-swappable gas sensor cartridges and a differential-pressure option add more.

    Built-inPM10PM2.5

    Gas 1

    Aethair CO (electrochemical)

    Carbon Monoxide (CO)

    An amperometric electrochemical CO cell with a solid, non-aqueous electrolyte (the long-life, low-power…

    Also fits: Aethair MultiGas+, Aethair CO (ppb, four-electrode)

    Gas 2

    Aethair CO₂ (dual NDIR)

    Carbon Dioxide (CO₂)

    Dual-thermopile NDIR (non-dispersive infrared) sensing measures CO₂ with no chemical consumables, for…

    Also fits: Aethair CO₂ (self-calibrating NDIR)

    MultiSense

    Free: a MultiSense, stock or built to order

    Expansion

    Aethair Diff. Pressure

    Differential Pressure

    A gauge sensor reads 0–10 kPa, with the higher-pressure side connected to its port.

    Also measures 11 more
    Dew PointHeat IndexRelative HumidityIlluminance / LightParticle Count (by size)PM1Total PM / Mass Conc.Barometric PressureEquivalent Continuous Level (Leq)Sound Pressure Level (SPL)Air Temperature

Configure ISO 23875 Monitoring Configure it with diesel CO

Beyond the cab:

Mining monitoring spans personal, area, and boundary measurement. Underground and at the face, multi-gas monitors watch the atmosphere continuously and personal dust and noise sampling captures worker exposure. At the surface boundary, real-time PM10 with meteorology manages the community impact, and gravimetric silica sampling documents exposure compliance. Instruments must withstand a harsh, dusty, humid environment and hold calibration under it. The recommended configuration below assembles a respirable-dust and noise panel. Use the configurator to add the mine-gas set, heat stress, or boundary meteorology for the specific operation.

Recommended

best match
4 of 4 covered · 1 monitor · 1 gateway · 1 instrument
  1. Aethair PRO

    Industrial monitor for indoor and outdoor sites. Built-in sensors cover the essentials, and hot-swappable gas sensor cartridges and a differential-pressure option add more.

    Built-inPM10Equivalent Continuous Level (Leq)

    Gas 1

    Free: one more gas sensor cartridge

    Gas 2

    Free: one more gas sensor cartridge

    MultiSense

    Free: a MultiSense, stock or built to order

    Expansion

    Free: differential pressure

    Also measures 11 more
    Dew PointHeat IndexRelative HumidityIlluminance / LightParticle Count (by size)PM1PM2.5Total PM / Mass Conc.Barometric PressureSound Pressure Level (SPL)Air Temperature
  2. Thiamis connects 1 instrument

    A gateway that connects the third-party instruments you choose to the Aethair Platform.

    • Trolex Particulate & Dust Monitors

      PM4 (Respirable)Respirable Crystalline Silica

      Trolex real-time dust and silica monitors for harsh mining and industrial environments: the Air XD fixed optical dust…

      Models: Air XS (TX8100) + Air XD (TX8005) · Connects over RS-485 (Modbus RTU)

    Also measures 3 more
    PM1PM2.5Total PM / Mass Conc.

Configure the mine panel

Which monitor

Aethair PRO, Built In

Aethair PRO is an industrial monitor built for continuous, low-maintenance operation in demanding environments. Every unit carries these built-in sensors, calibrated before it ships.

ParameterRangeResolutionWhat it measures
PM1µg/m³—1 µg/m³Submicron particulate ≤1 µm, the fraction that penetrates deepest into the lungs. Measured by 90° laser light-scattering, in µg/m³.
PM2.5µg/m³0–1000 µg/m³1 µg/m³Fine particulate ≤2.5 µm, the headline health metric behind NAAQS and WHO limits. 90° laser light-scattering, µg/m³.
PM10µg/m³0–1000 µg/m³1 µg/m³Coarse particulate ≤10 µm: dust, pollen, and road grit. Measured by 90° laser light-scattering, in µg/m³.
Total PM / Mass Conc.µg/m³0–2000 µg/m³1 µg/m³Total particulate mass the optical sensor reports across its size bins (the device's "PM" channel; the spec sheet calls it TSP), µg/m³. An optical sensor under-counts the largest particles, so this is not a gravimetric TSP measurement.
Particle Count (by size)particles≥0.3 µm, ≥0.5 µm, ≥1.0 µm, ≥2.5 µm, ≥5.0 µm, ≥10.0 µm——Raw particle counts in six optical size bins (≥0.3, ≥0.5, ≥1.0, ≥2.5, ≥5.0, and ≥10.0 µm) from the laser counter, used to derive the PM mass fractions.
Air Temperature°C / °F-20 to 70 °C0.1 °CAir temperature, reported in °C or °F.
Relative Humidity%0–90 %0.1 %Relative humidity, %.
Barometric PressurekPa30–110 kPa—Barometric pressure, kPa.
Dew Point°C / °F——Dew point (the temperature at which air becomes saturated), derived from temperature and humidity. °C or °F.
Heat Index°C / °F——Heat index (apparent temperature), derived from temperature and humidity. °C or °F.
Sound Pressure Level (SPL)dB40–120 dB1 dBSound pressure level: instantaneous ambient noise, dB.
Equivalent Continuous Level (Leq)dB40–120 dB1 dBEquivalent continuous sound level (Leq): time-averaged ambient noise, dB.
Illuminance / Lightlums0–10,000—Ambient light level on the sensor's own scale.

Hot-swappable

Gas, MultiSense, and Expansion Cartridges

Two gas sockets, a MultiSense socket, and an expansion socket take pre-calibrated cartridges, so the same monitor fits a haul truck, a dozer, or a rail cab. Need a gas that is not listed? Ask us.

An Aethair PRO takes up to 2 customer-selected gas sensor cartridges, plus 1 MultiSense socket that takes Aethair MultiSense (or a Custom MultiSense built to order) and 1 expansion socket that takes Aethair Diff. Pressure.

CartridgeDescriptionMeasures & specs
Aethair CO (electrochemical) Gas 0d01Carbon monoxide cartridge. An amperometric electrochemical CO cell with a solid, non-aqueous electrolyte (the long-life, low-power sensing element used in residential and commercial CO alarms), for combustion safety, garages, and workplace air monitoring.
Carbon Monoxide (CO)0-1000 ppm · res. 1 ppm
Aethair CO₂ (dual NDIR) Gas 0d02Carbon dioxide cartridge. Dual-thermopile NDIR (non-dispersive infrared) sensing measures CO₂ with no chemical consumables, for demand-controlled ventilation, HVAC, and indoor air quality.
Carbon Dioxide (CO₂)0-5000 ppm · res. 1 ppm
Aethair VOC (ppm PID) Gas 0d03Total VOC cartridge (ppm range). A 10.6 eV photoionization detector (PID) ionizes volatile organic compounds for direct ppm readings across a wide range. Used for industrial hygiene, leak detection, and fenceline monitoring of solvent, fuel, and off-gassing vapors.
VOC (Total)0-4000 ppm · res. 0.1 ppm
Aethair CO₂ (self-calibrating NDIR) Gas 0d04Carbon dioxide cartridge. NDIR (non-dispersive infrared) sensing with automatic background self-calibration for maintenance-free CO₂ measurement in demand-controlled ventilation and indoor air quality.
Carbon Dioxide (CO₂)0-5000 ppm · res. 1 ppm
Aethair NO₂ Gas 0d05Nitrogen dioxide cartridge. Four-electrode electrochemical sensing resolves NO₂ down to parts-per-billion, for roadside traffic, combustion, and ambient air-quality networks.
Nitrogen Dioxide (NO₂)0-20 ppm · res. 20 ppb
Aethair CH₄ Gas 0d0aMethane cartridge. Molecular Property Spectrometer (MPS) MEMS sensing, poison-immune and factory-calibrated for life, for combustible-gas monitoring in %LEL.
Methane (CH₄)0-100 %LEL · res. 1 %LEL
Aethair O₂ Gas 0d11Oxygen cartridge. A self-powered galvanic electrochemical cell with instant-on response measures O₂ from 0 to 30%, for oxygen depletion and enrichment monitoring.
Oxygen (O₂)0-30 % · res. 0.1 %
Aethair VOC (ppb PID) Gas 0d13Total VOC cartridge (ppb range). A high-sensitivity 10.6 eV photoionization detector (PID) resolves volatile organic compounds to single-digit ppb, for low-level VOC monitoring in indoor air quality and fugitive-emissions surveillance.
VOC (Total)0-40 ppm · res. 1 ppb
Aethair NO Gas 0d15Nitric oxide cartridge. Biased four-electrode electrochemical sensing resolves NO to parts-per-billion, for combustion, NOₓ, and ambient air-quality monitoring.
Nitric Oxide (NO)0-20 ppm · res. 15 ppb
Aethair MultiGas+ Gas 0d16Combination cartridge. Metal-oxide semiconductor (MOS) sensing tracks carbon monoxide, methane, and total VOC from a compact element, for combustible-gas safety and indoor air-quality monitoring. A MOS element responds to all three gases and to humidity, so its readings are indicative trends rather than selective measurements.
Methane (CH₄)0-10000 ppm · res. 10 ppm
Carbon Monoxide (CO)0-1000 ppm · res. 1 ppm
VOC (Total)0-100 ppm · res. 1 ppm
Aethair VOC (ppb PID, wide range) Gas 0d25Total VOC cartridge (ppb range). Photoionization detection (PID) resolves volatile organic compounds to parts-per-billion, for low-level VOC monitoring in indoor air and process environments.
VOC (Total)0-4000 ppm · res. 1 ppb
Aethair CO (ppb, four-electrode) Gas 0d35Carbon monoxide cartridge. Four-electrode electrochemical sensing resolves CO from parts-per-billion up to 1000 ppm, for ambient air-quality and traffic-pollution monitoring.
Carbon Monoxide (CO)0-1000 ppm · res. 4 ppb
Aethair O₃+NO₂ Gas 0d45Ozone cartridge. Four-electrode electrochemical sensing measures oxidizing gases (ozone plus nitrogen dioxide) and reports one combined O₃+NO₂ value (shown under both parameters), for ambient air-quality monitoring.
Nitrogen Dioxide (NO₂)0-20 ppm · res. 15 ppb
Ozone (O₃)0-20 ppm · res. 15 ppb
Aethair SO₂ Gas 0d55Sulfur dioxide cartridge. Four-electrode electrochemical sensing resolves SO₂ from parts-per-billion up to 100 ppm, for combustion, industrial-emissions, and ambient air-quality monitoring.
Sulfur Dioxide (SO₂)0-100 ppm · res. 5 ppb
Aethair H₂S Gas 0d65Hydrogen sulfide cartridge. Filtered four-electrode electrochemical sensing resolves H₂S to parts per billion, for wastewater, odor, oil & gas, and safety monitoring.
Hydrogen Sulfide (H₂S)0-50 ppm · res. 5 ppb
Aethair HCl Gas 0d75Hydrogen chloride cartridge. A large-electrolyte electrochemical sensor built for high-humidity, corrosive environments detects HCl for semiconductor etch, exhaust-scrubber, and incineration monitoring.
Hydrogen Chloride (HCl)0-30 ppm · res. 0.5 ppm
Aethair HF Gas 0d85Hydrogen fluoride cartridge. Three-electrode electrochemical sensing detects HF at trace levels, for aluminum smelting, glass etching, semiconductor, and refining safety.
Hydrogen Fluoride (HF)0-10 ppm · res. 0.05 ppm
Aethair MultiSense MultiSense 0d09Multi-gas sensor cartridge. Simultaneous electrochemical detection of sulfur dioxide, nitrogen dioxide, and formaldehyde at parts-per-billion resolution, for ambient and indoor air-quality monitoring.
Nitrogen Dioxide (NO₂)0-20 ppm · res. 20 ppb
Formaldehyde (CH₂O)0-10 ppm · res. 10 ppb
Sulfur Dioxide (SO₂)0-20 ppm · res. 10 ppb
Aethair Diff. Pressure Expansion 0d08Differential-pressure cartridge for the Aethair PRO expansion socket, for room-to-room pressure monitoring in cleanrooms and containment. A gauge sensor reads 0–10 kPa, with the higher-pressure side connected to its port.
An Aethair air quality report in front of a desktop computer showing graphs and data in Environet.

What you get

Cabin Air Monitoring at Fleet Scale

Whether it is a handful of vehicles or hundreds of machines, every cab reports into Environet, with one view of the fleet and alerts by email, SMS, or webhook when a cab's air or pressure drifts. Aethair Reports generates customizable reports in seconds, including the Aethair Cabin template, which documents a cab against ISO 23875.

  • Fleet-wide deployment: one monitor per cab, all vehicles and equipment in one account.
  • Real-time cab monitoring: PM, CO₂, cab pressure, gases, temperature, and humidity.
  • Reports without spreadsheets: trends and exceedances organized for you, on demand or on a schedule.
  • Evidence for ISO 23875: a continuous record of the cab against the standard's numbers.
See Aethair Reports
Noesis, the AI analyst in Environet, displayed on a phone, a tablet, and a laptop.

Ask the data

Noesis: AI Analysis for the Fleet

With Noesis, cab air data becomes something a safety manager can question. Analyze live or historical readings, generate a report, or review an existing one in Environet. In a few clicks, find anomalies, compare conditions across the fleet, and support the decisions that follow, with far less manual review.

How Noesis works
A mining excavator loading earth into a large haul truck at an open-pit mine.

Customer success story

Drummond Mine, Colombia

At Drummond Company's mining operation in Colombia, Aethair PRO monitors cabin air quality across the vehicle fleet. The rugged, flexible system gives real-time in-cab readings, simplifies compliance reporting, and supports operator health and safety, so oversight takes less of Drummond's attention and more goes to mining.

Read the Drummond case study

Schedule a call to learn more

By sector

Mining Air Monitoring Beyond the Cab

The cab is one part of a mine's air. Each of these is the same platform with a different panel, standard, and report.

All solutions by industry

Article Library

Reading for Cabin and Mining Air Programs

Guides to the standards and practices behind air monitoring in mining and heavy equipment.

All articles

Questions

Cabin Air Quality Monitoring FAQ

What is ISO 23875?

ISO 23875:2021 is the ISO standard for air quality control systems in operator enclosures, the cabs of mining machines. It was written for mining, but its design and test requirements are meant to be universal, for fixed and mobile enclosures alike. It sets performance requirements for the filtration and pressurization system: sustained CO₂ no more than 400 ppm above ambient, respirable particulate at or below 25 µg/m³ at the start and end of its decay test, and sustained pressurization of at least 20 Pa and no more than 200 Pa. It also sets requirements for the enclosure's monitoring devices, including a CO₂ operator notification system.

What is a mining cabin air monitor?

A monitor installed inside the operator cab of a mining vehicle or heavy machine that measures the cab air continuously (particulate matter, CO₂, cab pressure, and gases such as CO) to show whether filtration and pressurization are keeping outside contaminants out. Aethair PRO does this with its built-in particle sensor and gas and differential-pressure cartridges.

What does ISO 23875 require for cabin air quality?

Clause 4.1 of ISO 23875 requires sustained cab CO₂ no more than 400 ppm above ambient (a measure of ventilation), respirable particulate of 25 µg/m³ or less at the start and end of the decay test, with the decay taking 120 seconds at most, and sustained pressurization between 20 Pa and 200 Pa. Gases and vapors outside the cab are outside its scope.

How does Aethair PRO support fleet-wide cabin air monitoring?

Aethair PRO goes in each cab and streams its readings over 4G LTE to Environet, where the fleet shows on one dashboard, alerts go out when a cab's air or pressure drifts, and Aethair Reports reports each cab to ISO 23875 with its Aethair Cabin template.

Can cabin air monitoring detect filtration failures?

Yes. A loaded filter or a failed seal shows up as particulate rising inside the cab or pressurization falling, often before the operator notices anything. Continuous monitoring catches the trend, so maintenance can change the filter or fix the seal before exposure becomes a safety issue.

What industries use cabin air quality monitoring?

Mining first, then heavy construction, agriculture, forestry, and rail: anywhere operators work in an enclosed cab surrounded by dust, diesel exhaust, or chemicals.

How does cabin air affect operator productivity and safety?

Poor cab air contributes to fatigue, reduced alertness, and long-term respiratory risk. Continuous monitoring shows when a cab stops protecting its operator, and gives the fleet operator the record to show the enclosure performed.

What are the main air hazards in mining?

Respirable dust and crystalline silica (causing silicosis), mine gases including carbon monoxide, nitrogen dioxide, and methane, oxygen deficiency in confined workings, plus noise and heat. Surface operations add boundary PM10 affecting neighboring communities. Which apply depends on whether the operation is surface or underground and on the mineral.

Why is silica such a concern in mining and quarrying?

Because so much of what is drilled, blasted, and crushed contains crystalline silica, and the fine respirable fraction causes irreversible, progressive lung scarring (silicosis) and lung cancer. It has a strict occupational exposure limit and requires size-selective, crystalline-specific measurement rather than a general dust reading.

How do mines manage community dust impact?

By monitoring PM10 at the site boundary in real time, alongside wind speed and direction, so that dust drifting toward neighbors is detected and attributed to on-site activity. This lets the operation apply suppression before a boundary limit is breached and provides evidence to answer complaints.

How do I set up mining air and gas monitoring?

Combine personal and area respirable-dust and noise monitoring with a mine-gas multi-gas monitor underground, and real-time boundary PM10 with meteorology at the surface. Use the configurator to assemble a dust-and-noise panel and add the gas set, heat stress, or boundary monitoring your operation needs.

Put Every Cab on the Record

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